一、工作原理及應(yīng)用范圍介紹 Introduction of Working Principle and Scope of Application
設(shè)備呈圓筒形結(jié)構(gòu)，自然空氣在風(fēng)機(jī)的抽引下,途經(jīng)凈化柜、加熱器,在物料床板小孔中形成高速氣流,并使物料呈沸騰狀態(tài),在氣固兩相大面積接觸過程中物料中的水分迅速蒸發(fā),從而達(dá)到干燥之目的。
高效沸騰干燥機(jī)適用于0.1-6mm粒徑的顆料狀、粉末狀物料流態(tài)化干燥的新型高效干燥設(shè)備，適用于化工、制藥、食品、糧食、礦產(chǎn)等行業(yè)。也可以用于物料冷卻、增濕作業(yè)。該機(jī)組為分批次間歇干燥生產(chǎn)方式，如：
醫(yī)藥工業(yè)上片劑，膠囊，沖劑用顆粒；
食品、飼料、化工等領(lǐng)域濕顆粒和粉狀物料干燥。
螺桿擠壓顆粒、搖擺顆粒、高速混合制粒顆粒。
大顆粒、小塊、粘性塊粒狀物料。
磨芋、聚丙烯酰胺等干燥時體積變化的物料等
The equipment has a cylindrical structure. Drawn by the fan, natural air runs through the purifying tank and the heater, forms high speed airflows in the small holes of material bed plate and makes the material in the boiling state, so that the water in the material can be evaporated quickly when the gas and the solids contact with a large area. The drying purpose is achieved in this way.
The high efficiency boiling drier is a novel high efficiency drying equipment suitable for the fluidized drying for 0.1-6mm granular and powder-like material. It is applicable in such industries as chemical engineering, pharmaceuticals, food, grains and minerals, and also suitable for material cooling and humidification operation. This unit adopts batch drying production, e.g.:
l Granules for tablets, capsules and dissolved medicines in the pharmaceutical industry;
l Drying of wet granules and powdery material in such industries as food, fodder and chemical engineering.
l Screw extrusion granules, swing granules and high-speed mixed granules.
l Large granules, small and viscous block granular materials.
l Material whose volume may change in the drying, e.g., Amorphophallus konjac and polyacrylamide
二、特點Characteristics
1.物料容器采用氣缸頂緊，“O"形圈密封，密閉負(fù)壓操作, 能有效防止物料飛損。
2.頂部配有無紡布過濾袋，并有氣缸自動抖袋裝置，操作簡便,清洗方便,是符合"GMP"要求的理想設(shè)備。
3.干燥速度快,溫度均勻,每批干燥時間均在20-30分鐘。
4.料斗可設(shè)置攪拌,避免潮濕物料團(tuán)聚及干燥時形成溝流。
5.采用翻傾卸料,方便迅速,亦可按要求設(shè)計自動進(jìn)出料系統(tǒng)。
6.流化床為圓形結(jié)構(gòu)避免死角。
1. Material containers are tightly held by gas cylinders and sealed with “O” rings. The operation of closed negative pressure can prevent material from damaging.
2. Its top is provided with nonwoven filter bag and automatic bag shaking equipment for gas cylinder. It is easy to operate and clean and is an ideal equipment complying with “GMP” requirements.
3. It has a high drying speed and uniform temperature. Each batch takes 20-30 min to dry.
4. Its hopper has a stirring setting to avoid wet material clotting and forming channeling.
5. Overturning discharge is adopted. Or an automatic material inlet and outlet system can be designed according to the requirements.
6. The fluidized bed is a circular structure to avoid dead angle.
三、工藝流程圖Process flow diagram
四、技術(shù)參數(shù)（下表中數(shù)值僅供選型時參考）
Technical parameters (the values in the table below are for reference in type selection only)
四川川大干燥科技工程有限責(zé)任公司（簡稱：川大干燥）是于2001年成立的一家集技術(shù)研發(fā)、技術(shù)轉(zhuǎn)讓、裝備制造加工的企業(yè)。川大干燥行政管理與設(shè)計研發(fā)部門設(shè)在四川大學(xué)科技創(chuàng)新中心大樓內(nèi)；生產(chǎn)和試驗科研基地位于成都羊安鎮(zhèn)工業(yè)園區(qū)內(nèi)，并獨自建設(shè)有加工制造中心與產(chǎn)品測試展演中心。公司從建立之初即著力科技研發(fā)，重心即著力醫(yī)藥、食品等方面的工藝技術(shù)研究與*裝備的研制上。公司具有門類學(xué)科齊全的專業(yè)研發(fā)隊伍，所研發(fā)的產(chǎn)品品質(zhì)優(yōu)良、性能可靠、外形美觀；經(jīng)過近三十年的產(chǎn)業(yè)技術(shù)研究、產(chǎn)品技術(shù)研制、產(chǎn)出技術(shù)研驗，已具有獨立*自主知識產(chǎn)權(quán)的工藝及配方生產(chǎn)技術(shù)三項；固體制劑系列裝備已研制有十二類近兩百種不同規(guī)格。而今川大干燥嚴(yán)格按照新版GMP精心研制的制藥與食品裝備無論是在技術(shù)性能上，還是在性價比上都處于同行前列?，F(xiàn)“川大干燥”的產(chǎn)品與服務(wù)無論在中國還是在世界各國的制藥、食品、保健品、動物藥業(yè)等行業(yè)以及其它行業(yè)均享有盛譽，已經(jīng)形成特色與影響力的品牌。川大干燥除了在制藥與食品等行業(yè)提供良好技術(shù)服務(wù)與優(yōu)良產(chǎn)品以外，川大干燥還擁有包括工業(yè)粉塵凈化回收技術(shù)與系統(tǒng)工程裝備研制技術(shù)、大氣凈化環(huán)保工程裝備與家用PM2.5凈化器等系列產(chǎn)品技術(shù)。川大干燥向提供的優(yōu)良裝備產(chǎn)品有：各種烘干設(shè)備、各種造粒設(shè)備、各種混料設(shè)備、各種粉碎設(shè)備、各種篩分設(shè)備、各種滅菌設(shè)備、各種濃縮提取設(shè)備、各種環(huán)保設(shè)備等等。川大干燥向提供*的具有*自主知識產(chǎn)權(quán)的工藝及裝備總包的項目有：l 雞精調(diào)味料工藝技術(shù)、工藝配方生產(chǎn)技術(shù)，雞精調(diào)味料全套生產(chǎn)線。l 高品位高純度三偏磷酸鈉工藝生產(chǎn)技術(shù)以及生產(chǎn)線（川大干燥起草的三偏磷酸鈉國家標(biāo)準(zhǔn)已于2015年3月正式公布實施）。l 鮮榨提取制取方便型老姜湯沖劑工藝技術(shù)以及全套生產(chǎn)線等等。
高效沸騰干燥機(jī)High Efficiency Boiling Drier 產(chǎn)品信息
