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VCSEL IR FOR INDUSTRY APPLICATIONS

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  • 公司名稱深圳市藍(lán)譜里克科技有限公司
  • 品       牌
  • 型       號(hào)
  • 所  在  地深圳市
  • 廠商性質(zhì)其他
  • 更新時(shí)間2025/2/28 11:41:57
  • 訪問(wèn)次數(shù)22
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深圳市藍(lán)譜里克科技有限公司,成立于2004年,專注于UV紫外線發(fā)光光源的研發(fā)生產(chǎn)和銷售,是一間LED UV產(chǎn)品生產(chǎn)商,一間脈沖紫外線產(chǎn)品生產(chǎn)商,中國(guó)UV LED一間和深圳市,公司擁有四十多項(xiàng),包括六項(xiàng)發(fā)明和PCT國(guó)際,是中國(guó)UV 光源行業(yè)最多的生產(chǎn)商,藍(lán)譜里克紫外線技術(shù)涵蓋LED UV紫外線光源-脈沖UV紫外線光源-氙燈UV紫外線光源和微波UV紫外線光源, 是紫外線光源行業(yè)具備最多發(fā)光技術(shù)方式的生產(chǎn)商。 藍(lán)譜里克強(qiáng)大的UV光源研發(fā)和設(shè)計(jì)能力,配合眾多的自動(dòng)化廠商和印刷設(shè)備廠商,涂裝設(shè)備廠商,灌裝流水線廠商,VOC處理方案商以及眾多大學(xué),研究所,提供從軟件到硬件的解決方案,為研發(fā)機(jī)構(gòu)提供的UV熒光不同光譜光源工具,為UV光固化行業(yè)提供技術(shù)融合,藍(lán)譜里克的UV光源產(chǎn)品廣泛應(yīng)用于光電子行業(yè)的粘結(jié)固化,印刷行業(yè)的油墨干燥,家具涂裝行業(yè)的油漆干燥,鋼板涂覆行業(yè)的油漆干燥,液態(tài)灌裝流水線的在線殺菌處理,醫(yī)療行業(yè)的皮膚病治療,末端處理的尾氣紫外線分解,水泥地坪漆的快速干燥等等領(lǐng)域。 藍(lán)譜里克20年UV紫外線行業(yè)經(jīng)驗(yàn),積累了豐富的專業(yè)知識(shí),愿攜手各行UV應(yīng)用同仁,共同創(chuàng)造新應(yīng)用 開(kāi)發(fā)新市場(chǎng),提供新價(jià)值。
VCSEL systems can be used for drying and curing processes of surfaces, paints, coatings and thin films. As an example of a high speed drying application, a VCSEL line heating module has been successfu......
VCSEL IR FOR INDUSTRY APPLICATIONS 產(chǎn)品信息
Application

Drying and Curing

VCSEL systems can be used for drying and curing processes of surfaces, paints, coatings and thin films. As an example of a high speed drying application, a VCSEL line heating module has been successfully integrated into an offset printing system for in-line ink drying [3]. In another application, fast curing of coating layers on metal sheets has been successfully demonstrated.

 

Plastics and Composites

The power density of VCSEL heating modules is sufficient to melt plastic materials at high speed. Examples of related industrial processes are forming of plastic parts and joining of parts by plastics welding. Also treatment of thermally melting glues can be done on various surfaces with a high processing speed.

thermal treatment

needed in various composite manufacturing processes. As an example, in a fast carbon fiber placement process, heat is applied at the laying head to attach the fibers or tapes on the surface and thereby enabling a stable build-up of the composite layers (Fig. 6).

VCSEL heating modules offer an attractive alternative to the currently used gas flames, halogen lamps or fiber coupled lasers with complicated beam forming optics or scanners. Very compact source heads are possible, delivering high power density in configurable and controllable radiation profiles.

Simulation of fiber tape heating with a time-dependent 3D-model has been done with an IR module power of 400 W per cm heating width – resembling an area module like shown in Fig. 3 – with a rectangular heat input profile of 40 mm length and a carbon fiber tape of 6 mm width and 0.2 mm thickness.

The results (Fig. 6) are confirming the application potential. For a processing speed of 30 m/min, a maximum temperature of 300 °C is reached, which is already more than enough in this application.

For applications, where materials need to be structurally modified at high temperature, the high energy density delivered by the VCSEL heating technology enables new solutions.

 

High power VCSEL systems define a new generation of industrial heating systems, where thousands of individual micro-lasers irradiate each point on the work piece, combining the ease of use and the robustness of LEDs with the brightness and efficiency of lasers. Scalable systems are available based on standard building blocks, combining customization with economy of scale. Assembly technologies have been derived from the LED industry, which has since long eliminated weak links. Therefore high power VCSEL systems are set to become exceptionally robust and reliable. The systems can be tailored to the application with no or simple optics. They enable an unprecedented dynamic control of the spatial heating profile and thereby help to realize a truly “Digital Thermal Processing”, where flexible, automatically controlled processes are replacing experience-based machine settings and tedious ramp-up procedures.  VCSEL systems will be used in many applications which are not using lasers today but rely on lamps or ovens. The concepts presented in this article make the transition to solid state technology with full digital control, and thereby help to drive digitization of manufacturing technology.

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