YS1 陶瓷電容壓力變送器YS1（YS-1）
YS1 Ceramic Capacitance Pressure Transmitter
概述
YS1（YS-1）型陶瓷電容壓力變送器采用具有*水平的陶瓷電容壓力傳感器，配合高精度電子元件，經(jīng)嚴(yán)格的工藝過程裝配而成。它采用無中介液的壓力測(cè)量技術(shù)，充分發(fā)揮了傳感器的技術(shù)優(yōu)勢(shì)，使變送器具有優(yōu)異的性能，同時(shí)抗過載和抗沖擊能力強(qiáng)、溫度漂移小、穩(wěn)定性高、具有很高的測(cè)量精度。
YS1（YS-1）型具有多種量程、多種連接形式及多種接液材質(zhì)。可廣泛用于石油、化工、電力、冶金、制藥、食品等許多工業(yè)領(lǐng)域，可適應(yīng)各種工業(yè)場(chǎng)合及介質(zhì)，是傳統(tǒng)壓力表及傳統(tǒng)壓力變送器的理想升級(jí)換代產(chǎn)品，是工業(yè)自動(dòng)化領(lǐng)域理想的壓力測(cè)量?jī)x表。廣泛應(yīng)用于液體、氣體、蒸汽壓力測(cè)量，液體液位測(cè)量。
General Remark
YS1（YS-1） Ceramic Capacitance Pressure Transmitter adopts internationally advanced ceramic capacitance pressure sensor, fitted with high accuracy electronic
elements, through strict process assembly. It adopts no medium liquid measuring technology, fully perform transmitter s technical advantage, make transmitter s more excellent function, meanwhile stronger anti overload and anti impact ability, small thermo drift, high stability, high measuring accuracy.
YS1（YS-1） Ceramic Capacitance Pressure Transmitter has many range, connection types and wetted materials. Widely used in petroleum, chemical, power,metallurgy, pharmaceutical, food industries etc, suitable for various industrial environments, is ideal upgrade replacement of traditional pressure gauge and traditional pressure transmitter, is ideal pressure measuring instrument in industrial automatization. Ceramic Capacitance Pressure Transmitter is broadly used in liquid, gas, steam pressure measurement, liquid level measurement.
特點(diǎn)
● 精度高，穩(wěn)定性好。
● 二線制工作方式，4～20mA 信號(hào)輸出。
● 敏感部件及線路板采用全固體結(jié)構(gòu)，堅(jiān)固抗振。
● 抗*力強(qiáng)，溫度穩(wěn)定性好，防爆殼體結(jié)構(gòu)，可全天候使用。
● 具有*良的防腐性能，保證的使用可靠性。
● 結(jié)構(gòu)輕巧，簡(jiǎn)單合理，無須支架，無須水平安裝，可直接任意位置安裝。
Characteristic
● high accuracy, good stability
● 2 line working type, 4~20mA signal output
● sensitive component and circuit board are in solid construction, rigid vibration-proof
● excellent interference-proof, good thermal drift, explosion-proof enclosure structure, weather-proof
● most outstanding corrosion-proof, ensure best utility reliability
● light construction, simple reasonable, no bracket required, no horizontal mounting required, available mountingat any position.
工作原理
變送器由傳感器與電子元件線路組成，被測(cè)介質(zhì)的壓力直接作用于傳感器的陶瓷膜片上，使膜片產(chǎn)生與介質(zhì)壓力成正比的微小位移，正常工作狀態(tài)下，膜片zui大位移不大于0.025mm，電子線路檢測(cè)這一位移量后，即把這一位移量轉(zhuǎn)換成對(duì)應(yīng)這一壓力的標(biāo)準(zhǔn)工業(yè)測(cè)量信號(hào)即（4～20mA）。超壓時(shí)膜片直接貼到堅(jiān)固的陶瓷基體上，由于膜片與基體的間隙只有0.1mm，過載時(shí)膜片的zui大位移只能是0.1mm，（此時(shí)測(cè)量膜片貼到陶瓷支架上，避免損壞）所以從結(jié)構(gòu)上保證了膜片不會(huì)產(chǎn)生過大變形。由于膜片采用高性能的工業(yè)陶瓷，因而使傳感器具有很強(qiáng)的抗沖擊及抗過載能力。從襯底電極①和膜片電極②之間可以檢測(cè)到與壓力成比例的電容變化量，電容的變化值經(jīng)激光微調(diào)電路放大輸出高達(dá)0.5-4.5V 的直流電壓，計(jì)算機(jī)可直接采樣。
Working Principle
Transmitter is composed of sensor and electronic element circuit, pressure of measured medium directly applies on sensor s ceramic diaphragm, force diaphragm to displace tinily in proportion to pressure of medium, under normal working condition, diaphragm displace no more than 0.025mm, electronic circuit detects this displacement, and convert it into standard industrial measuring signal i.e. （4~20mA） corresponding to this pressure. When overpressure, diaphragm directly stick to solid ceramic base body, as there is only 0.1mm gap between diaphragm and base body, when overpressure, the maximum diaphragm displacement could be no more than 0.1mm, （at that time, measuring diaphragm sticks to ceramic bracket, avoid damage） so structurally prevent diaphragm from excessive deformation. Because diaphragm adopts high functional industrial ceramic, sensor is significantly shock-proof and overload-proof. From between lining electrode① and diaphragm electrode②capacitance variant in proportion to pressure can be detected, capacitance variant value is amplified by laser micro adjustment circuit to output direct voltage as high as 0.5-4.5V, computer can sample it directly.
主要技術(shù)指標(biāo)
技術(shù)指標(biāo)
使用對(duì)象 液體、氣體或蒸汽等
測(cè)量范圍 表壓：0～1KPa～7MPa; 負(fù)壓：-100KPa～7MPa
輸 出 4～20mA.DC
電 源 13～30V.DC
負(fù)載特性 4～20 mA.DC 二線制負(fù)載R ≤ 50（V-13）
溫度范圍 環(huán)境溫度：-20～+70℃;存儲(chǔ)溫度：-40～+85℃
標(biāo)準(zhǔn)介質(zhì) 溫度：-30～+85℃（短時(shí)可達(dá)130℃）
外殼防護(hù) IP65
防爆標(biāo)志 本安型Exia Ⅱ CT5 ;
防爆合格證編號(hào)：CE042114
Main Technical lndex
Technical Index
Utility Object: Liquid, gas or steam etc
Measuring range: Gauge pressure: 0~1KPa~7MPa;Minus pressure; -100KPa; 7Mpa
Output: 4~20mA.DC
Power Supply: 13~30V.DC
Load characteristic: 4~20 mA.DC 2 line load ≤ 50（V-13）（see figure-2）
Temperature limit: Ambient temperature -20~+70℃;
storage temperature -40~+85℃
Standard medium temperature: -30~+85℃short time up to 130℃
Enclosure protection: IP65
Explosion-proof mark: Intrinsically safetytypeExiaIICT5 ;
explosion-proof certificate of conformity no.: CE042114
性能指標(biāo)
綜合精度 提供標(biāo)準(zhǔn)±0.25%BFSL/年，zui高精度± 0.1% BFSL/ 年
穩(wěn) 定 性 優(yōu)于± 0.1% BFSL/ 年
溫度影響 在-20～+70℃范圍內(nèi)，變化量小于±0.18%/10℃
振動(dòng)影響 在任何方向上振動(dòng)頻率為20-200Hz時(shí)，變化量小于± 0.02% BFSL/ 年
沖擊影響 任何方向100G沖擊11ms 后，變化量小于± 0.02% BFSL
負(fù)載影響 只要輸入變送器的端子電壓高于13V，就無負(fù)載影響。
位置影響 無
結(jié)構(gòu)指標(biāo)
結(jié)構(gòu)材料 膜片材質(zhì)：氧化鋁陶瓷 外殼材質(zhì)：鋁合金石鑄 接觸介質(zhì)材質(zhì)：SUS304
“ O”型圈氟橡膠 （或聚四氟乙烯）
過程連接 標(biāo)準(zhǔn)提供M20 × 1.5 陽(yáng)螺紋
電氣連接 可根據(jù)需要從任何一個(gè)出口引出，建議使用φ 10 工業(yè)電纜作為引線，以便密封。引出接頭可選用通用電纜接頭PG16或M20×1.5，不引線一端用端蓋封住。
Functional index
General accuracy: Supply standard ± 0.25%BFSL/
year，maximum accuracy ± 0.1% BFSL/year
stability: Better than ± 0.1% BFSL/year
thermal effect: within-20～+70℃，variation below ±0.18%/10℃
vibration effect: In any direction, vibration frequency20-200Hz，variation below±0.02% BFSL/year
impact effect: In any direction 100G impact after 11ms,variation below ± 0.02% BFSL
load effect: No load effect as long as voltage input to transmitter s terminal greater than13V.
position effect: None
Constructional index
constructional material: Diaphragm material：aluminium oxide ceramic
Enclosure material：aluminium alloy stone cast
Wetted material：SUS304
“ O”type ring fluoroelastomer （or PTFE）
process connection: Supply standard M20×1.5 male thread
electric connection:On request lead from any exit, suggest φ10 industrial cable as lead, so that it is sealed. Leadout socketcould be general cable socket PG16 or M20×1.5，use end cap to seal no lead end.
結(jié)構(gòu)及安裝方式
YS1 壓力變送器外型尺寸圖
figure-3 YS1 Pressure Transmitter External Dimension Drawing
1. 直接安裝在測(cè)量點(diǎn)上（任意角度）。
2. 盡量安裝在溫度梯度與溫度波動(dòng)小的測(cè)壓點(diǎn)上，同時(shí)避免強(qiáng)振動(dòng)和沖擊。
3. 室外安裝時(shí)，盡可能放置于保護(hù)盒內(nèi)，避免陽(yáng)光直射和雨淋，以保持變送器性能穩(wěn)定和延長(zhǎng)使用壽命。
4. 測(cè)量蒸汽或其它高溫介質(zhì)時(shí)，注意不要使變送器的工作溫度超限。必要時(shí)請(qǐng)安裝散熱器或其它冷卻裝置連接。
5. 安裝時(shí)應(yīng)在變送器和介質(zhì)之間加裝壓力截止閥，以便檢修和防止取壓口堵塞而影響測(cè)量精度。在壓力波動(dòng)范圍大的場(chǎng)合還應(yīng)加裝阻尼器或壓力緩沖裝置。
注：不得隨意更換或改動(dòng)可能影響防爆性能的元器件或結(jié)構(gòu)。
Construction and mounting options
1. directly mount on measuring point（any angle）
2. suggest mount on measuring point with lower temperature gradient and temperature fluctuation, meanwhile avoid vibration and impact.
3. in case of outdoor mounting, preferred mounting in protection case, avoid direct exposure to sunlight and rainfall, to maintain transmitter s functional stability and longer service life.
4. when measuring steam or other high temperature media, make sure transmitter s working temperature limit is observed. Fit cooler or other cooling device if necessary.
5. when mounting, shut valve should be used between transmitter and medium, for easy maintenance and to prevent pressure taking port from blocking that influences measuring accuracy. Damper or pressure buffer should be used where big pressure fluctuation exists.
Note：random replacing or altering elements or construction that may impair explosion-proof function is prohibited.
系統(tǒng)連接及調(diào)試
變送器在測(cè)量系統(tǒng)中的連接見圖4。建議電源電壓Vs 選用24V.DC。
二次儀表中采樣電阻（負(fù)載電阻）RL 的阻值選用250 Ω。如果Us 和RL 選用別的數(shù)值，那么RL = VS-12/0.02值不能超過由公式計(jì)算得到的數(shù)值。
電源通過信號(hào)線接到變送器， 變送器頂部?jī)蓚?cè)面的連接孔用電纜密封或信號(hào)線裝配，信
號(hào)電纜通過緊固螺母鎖緊，不使用的連接口必須密封。
A：測(cè)量系統(tǒng)接線圖
在系統(tǒng)回路中必須采用屏蔽信號(hào)電纜，并可靠接地。
S y s t e m -connection and adjustment
Connection of pressure transmitter in measuring system refers to figure 4. Suggest
power supply Vs uses 24V.DC。
Sampling resistance in secondary instrument（load resistance）RL uses 250 Ω。If
resistance deviates for Us and RL, RL value shall not exceed the value from formula
RL= VS-12/0.02。
Power supply is connected to transmitter with signal cable, connections holes at both sides of top of transmitter is sealed with cable or assembled with signal cable, signal cable is fastened by lock nuts, idle connection hole must be sea
A：measuring system wiring scheme
Shielded signal cable must be used in system loop, and must be grounded firmly.
B：本安型壓力變送器
YS1 本安型壓力變送器采用本質(zhì)安全電路，適用于爆炸危險(xiǎn)區(qū)域，防爆等級(jí)ExiaIICT5（防爆合格證編號(hào)：CE042114），技術(shù)性能指標(biāo)與普通型壓力變送器相同。在系統(tǒng)回路中必須采用屏蔽信號(hào)電纜，并可靠接地。
B：intrinsically safety type pressure transmitter
YS1 intrinsically safety type pressure transmitter adopts intrinsically safety circuit, suitable for explosive hazardous zone, explosion-proof class ExiaIICT5（explosion-proof certificate no.：CE042114），technical function index is same as standard pressure transmitter. Shielded signal cable must be used in system loop, and must be grounded firmly.
變送器出廠前已根據(jù)用戶需求，量程、精度均已調(diào)到精度范圍以內(nèi)，一般不需校驗(yàn)。但以下情況需重新校驗(yàn)：
A. 運(yùn)輸途中出現(xiàn)跌落、強(qiáng)烈震顛和碰撞；
B. 存放期超過一年；
C. 長(zhǎng)時(shí)間運(yùn)行后，出現(xiàn)大于精度范圍內(nèi)的誤差；
D. 使用單位的例行檢驗(yàn)；
before delivery transmitter has been set range, accuracy within accuracy range as per customer s request,normally doesn t need calibration but as a exception if following situations occur：
A. falling down, strong shock and vibration in transit；
B. over 1 year storage；
C. long time operation, error occurs greater than accuracy range;
D. user s routine inspection；
如何選擇壓力變送器（具體訂貨時(shí)參考）
（1） 確定測(cè)量介質(zhì)
根據(jù)腐蝕程度的大小選擇相應(yīng)的變送器，一般來說非強(qiáng)酸、強(qiáng)堿均可使用以不銹鋼為隔離單元的變送器，否則只能選擇專為防腐蝕設(shè)計(jì)的鈦合金等特制變送器。其次還需看測(cè)量介質(zhì)是否粘稠，干凈程度，如果粘稠介質(zhì)就需要選擇硬性隔離單元的變送器。
（2） 確定測(cè)量范圍和測(cè)量方式
一般選擇測(cè)量范圍時(shí)要考慮 實(shí)際測(cè)量范圍，過壓測(cè)量范圍，選擇量程以zui大測(cè)量范圍為準(zhǔn)，同時(shí)考慮過壓測(cè)量范圍的大小。 另外需要選擇正確的測(cè)量方式，如果測(cè)量差壓必須選擇差壓變送器。
（3） 確定精度范圍，補(bǔ)償溫度范圍，使用溫度范圍
根據(jù)需要測(cè)量的zui低精度，一般選擇略高于所要求zui低精度的產(chǎn)品。 選擇時(shí)還需考慮*穩(wěn)定性指標(biāo)。 所謂補(bǔ)償溫度范圍即正常工作時(shí)測(cè)量介質(zhì)的溫度范圍，使用溫度范圍即使用過程中可能出現(xiàn)的zui大溫度范圍，一般選擇時(shí)略大于測(cè)量介質(zhì)的溫度范圍。
（4） 確定供電電源、輸出信號(hào)、壓力螺紋接口、電氣接口、機(jī)械尺寸等
（5） 確定是否需要防爆，需要防電磁干擾，以及外殼防水的環(huán)境指標(biāo)
how to choose pressure transmitter（refer to when ordering）
（1） decide measuring medium
Choose corresponding transmitter according to corrosivity, normally transmitter with stainless steel isolation cell is enough for non strong acid strong alkali, otherwise special chemical seal product made in titanium alloy specially designed for corrosion-proof must be used. Secondly, need to know viscosity of measuring medium, cleanliness, in case of very viscous transmitter of rigid isolation cell needs to be used.
（2） decide measuring range and method
normally when choosing measuring range, need to consider actual measuring range, overpressure measuring range, choosing range should refer to the biggest measuring range, meanwhile consider volume of overpressure range. In addition, need to choose correct measuring method, if measuring pressure difference, need to use differential pressure transmitter
（3） decide accuracy range, compensation temperature range, using temperature range.
according to minimum accuracy, normally choose a bit higher accuracy meanwhile when choosing, need to consider long term stability compensation temperature range is that measuring medium s temperature range when working normally, using temperature range is the biggest temperature range when using, normally choose a little bigger temperature range than required.
（4） decide pressure connection, electric connection, mechanical dimensions etc
（5） decide if need explosion-proof, electro magnetic interference-proof, and ambient factor of water-proof of enclosure
產(chǎn)品詳細(xì)資料請(qǐng)點(diǎn)擊：S.YS1 陶瓷電容壓力變送.pdf
壓力變送器、防爆壓力變送器YS-1、YS1
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